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PININSERT 3200
PININSERT 3200

Pininsert 3200 (Conveyor Version) is equipped with SMEMA compatible belt conveyor system to enable the integration of equipment into the production line of surface-mounted printed circuit boards.

It can be manufactured as DH (Double-Head) version with two heads to insert pins of different dimensions within a cycle without readjustment.

 

PIN INSERTION

Technical characteristics
  • Power supply
    220 V 50 Hz 10 A
  • Power
    3,0 kW
  • Air pressure
    6bar
  • Instantaneous cycle time
    500 ms/pin
  • Pin max length (standard version)
    25 mm
  • Pin max length (long version)
    60 mm
  • Pin max cross section
    1,5 mm x 1,5 mm
  • PCB dimensions
    min 50 x 50 mm, max 400 x 400 mm
  • Time of head insertion change
    10 min.
  • Time of set of part change into insertion head
    15 min.
  • Standard motorized X axis (option)
    400 mm stroke
  • Standard motorized Y axis (option)
    400 mm stroke
  • Weight (basic)
    app. 1500 kg
  • Dimensions (W x D x H)
    1860 x 1730 x 1670 mm
  • Conveyor height from the floor
    350 ± 30 mm
  • CE conformity
STANDARD FEATURES
  • Pins unreeling systems
    Pins unreeling systems
    There are various pin feeding systems according to each pin type: end-to-end pins floor-mount unreeler, carrier pins unreeler for bandolier pins, terminal unreeler.
  • Conveyor table
    Conveyor table
    Adjustable table enables pin insertion into PCBs, which have length and width from 50 to 400 mm and thickness from 0,5 to 4 mm.
    It is fitted with universal clamps for PCB plates and anvil supporting a plate from the bottom at insertion point. Thanks to it, there is no need to change fixture when changing to application with different dimensions.
    Conveyor control interface is SMEMA-compatible. This allows integration of the machine into the assembly line of surface-mounted PCBs and product traceability system.
  • Electrical insertion head
    Electrical insertion head
    This head is fully interchangeable that simplifies change to new application. There are several types of insertion heads according to pin types: end-to-end, right angle, U-band (bandolier) or terminals.
    Insertion accuracy is highly stable and equals to ±0,05 mm (CPK > 1,68).
    Insertion depth is controlled by encoder and can be programmed to one-hundredth of a millimeter in the PC editor whereas equipment of other brands should be mechanically set. Thus there is no need in mechanical adjustment for each new series.
    Insertion technique involves the use of precut round or square wire with acceptable section from 0,3 to 1,5 mm (with servo-drive head) or 1 mm (with pneumatic head).
  • Automatic manipulators
    Automatic manipulators
    Automatic manipulators transfer components in three axes from one unit to another to provide straitening, cutting, stripping, twisting, splice crimping and unloading.

    Each manipulator is customized to fit application. It prevents damage and guarantees precise and safe operation.
  • Indexation system
    Indexation system
    The pin is fixed in the insertion head one step before cutting position, which decreases the tolerance of pin length and thus provides cutting and insertion precision.
  • Easy-to-operate PC interface with standard PC keyboard & mouse
    Easy-to-operate PC interface with standard PC keyboard & mouse
OPTIONS
  • Lighting & safety beams
    Lighting & safety beams
    Safety beams detect foreign object presence and stop the machine. This feature as well as work area lighting guarantees operator’s safety.
  • Laser control of components position
    Laser control of components position
    This option allows to detect wrong positioning, sends an error message on the screen and doesn’t let the machine work till the component is correctly placed.
  • Insertion height camera control
    Insertion height camera control
    Low/high definition camera with integrated logics for pin height insertion control.
  • Insertion camera control
    Insertion camera control
    Camera checks position of basic holes in PCB. According to this data the program corrects installation positions of pins. In that way errors in PCB production are compensated.
  • Pin presence laser control
    Pin presence laser control
    This system lets the machine differ empty slots and already inserted pins. New pins are mounted into empty slots only and other positions are skipped.
  • Insertion force control
    Insertion force control
    System controls each insertion and compares it to the reference values of insertion force. In case of deviation machine stops automatically or gives an alarm sound.
  • Poka Yoke
    Poka Yoke
    Parts indicated by laser or insertion force sensor as defective are to be thrown into special container. Until these parts are detected inside of the container, the machine wouldn’t continue operation.
  • Force data export to Excel
    Force data export to Excel
    System allows to download all the insertion data in Excel format.
  • Data Matrix barcode reader
    Data Matrix barcode reader
    For program autochange.
APPLICATION FIELDS
COMPONENTS TYPES
  • ALTERNATIVE ENERGY
    ALTERNATIVE ENERGY
    ALTERNATIVE ENERGY
  • AUTOMOTIVE
    AUTOMOTIVE
    AUTOMOTIVE
  • ELECTRONICS
    ELECTRONICS
    ELECTRONICS
  • PRINTING INDUSTRY
    PRINTING INDUSTRY
    PRINTING INDUSTRY
  • TELECOMMUNICATIONS
    TELECOMMUNICATIONS
    TELECOMMUNICATIONS
  • TEXTILE INDUSTRY
    TEXTILE INDUSTRY
    TEXTILE INDUSTRY
  • PIN & COIL FRAME
    PIN & COIL FRAME
    PIN & COIL FRAME
  • PIN & METAL
    PIN & METAL
    PIN & METAL
  • PIN & PCB
    PIN & PCB
    PIN & PCB
  • PIN & PLASTIC COMPONENT
    PIN & PLASTIC COMPONENT
    PIN & PLASTIC COMPONENT
  • PIN & PLASTICS COMPONENT & PCB
    PIN & PLASTICS COMPONENT & PCB
    PIN & PLASTICS COMPONENT & PCB
  • CUSTOMIZED CONNECTORS
    CUSTOMIZED CONNECTORS
    CUSTOMIZED CONNECTORS

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