Enables shifting the jig with components to the zone of crimping with Y and Z axes capability. High movement accuracy is achieved through programmable actions. Control over the YZ table is provided at the HMI screen, including control of stepper motor drives of the table.

Operator is protected by safety covers.

Support for the jig precisely carries the jig to the crimping zone.

All controls except the power switch are located at the display. With 5 buttons and 1 display it is possible to control the quantity of products, inputs and outputs, interface language, tooling technical data, feeding system and activate emergency stop.

It indicates the process of each crimp in a jig.

CFM captures, calculates and evaluates force-time curve and detects any deviation from the quality tolerances.

System works with many types of splicing and crimping machines and suites well to any application requiring inline monitoring of forces.

The reference curve of CFM corresponds to crimping force, but in fact it can reflect such quality deviations as:

• missing wire strands,


• missing terminal,


• inaccurate components positioning,


• inaccurate crimp height,


• inaccurate wire gauge,


• insufficient insulation strip length,


• insulation in wire barrel,


• wire partially inserted in wire barrel.

CFM allows to adjust automatic cutting and/or rejection of defective items.

Removable part of a fixture that perfectly fits components and thus enables its precise positioning. Jig can be adapted to components depending on its quantity, shape, materials.

If machine has two jigs, while one is processing, second can be reloaded by another operator.

Splice band is defined according to the type of application and environment temperature range: splice band type and material (brass, brass with tin coating, cupronickel,cupronickel with tin coating, stainless steel), thickness (0.2 – 0.53 mm), width (1.5, 2, 3, 4, 6, 7 mm), and length.

Splice band is engineered with serrations for magnet wire and standard wire types. It is suitable for multi-strand and solid core copper and aluminum wires.

Our splice materials meet the following standards:

• UL 486C


• MIL – STD 202


• IEC 60352-2


• IPC/WHMA-A -620


• REACH & RoHS

Tooling set includes clincher, anvil, punch, punch guide, and cutting block.

Such parameters as clincher type, clincher size, and punch tip shape are customized for the application.

Inclined clincher surface, smooth cutting surface, quick-change tooling cassette, and finger guard lighting cap guarantees efficient & safe operation.

Data memory in each tooling cassette stores its own tooling list (PN’s) and connection data for up to 10 connections with independent crimp height settings. It enables automatic correction of crimp height when the cassette is installed.